Energy Gel & Liquid Packaging Line Case Study
Explore EIXPACK’s engineering case study on packaging high-viscosity energy gels. Featuring anti-drip diving nozzles, ±0.1g precision, and IP65 washdown.
From German OEM facilities to US supplement brands, discover how top-tier nutraceutical manufacturers leverage EIXPACK engineering to scale production, ensure cGMP compliance, and maximize ROI.
As a Canadian brand dealing with extremely high-value marine phytoplankton powder, raw material waste was our biggest enemy. Dust generation and inconsistent dosing were eating into our margins. Integrating the EIXPACK servo-driven multilane stick pack machine was a game-changer. It locked our dosing precision to an absolute ±0.1g and completely eliminated powder dust during the seal phase. We’ve recovered over 15% in previously lost material, and the line runs flawlessly at 350 BPM
Powder Stick Pack Machine
Sealing integrity is everything when packaging premium nutritional milk powders to prevent oxidation. We previously struggled with micro-leaks. The EIXPACK premade pouch packaging system delivered perfect, zero-leak seals and a beautiful Doypack shelf presentation. The tool-less format changeover allows us to switch between 500g and 1kg pouches in under 5 minutes, boosting our daily production output by 30%
Stand Up Pouch Machine
Being a European pharmaceutical and nutraceutical manufacturer, strict CE and cGMP compliance is non-negotiable. EIXPACK’s automated capsule packaging and cartoning line provided the sanitary 316L stainless steel architecture we needed. Their intelligent robotic sorting handles our fragile softgels with zero crushing, stabilizing our end-of-line output at 120 cartons per minute with a 99.9% mechanical uptime.
Capsule Filling Machine & End-of-Line Cartoning
Packaging high-viscosity liposomal Vitamin C comes with massive challenges—specifically, liquid dripping that compromises the stick pack seal. EIXPACK customized a liquid stick pack machine with proprietary anti-drip nozzles. The results are phenomenal: 0% seal contamination, 100% leak-proof sachets, and a sustained production rate of 300 BPM. It is the most reliable liquid dosing system in our facility.
Pharmaceutical Gel / Liquid Stick Pack Machine
As a contract manufacturer handling dozens of distinct supplement brands, machine flexibility was our biggest bottleneck. EIXPACK engineered a highly versatile zipper pouch packaging system for us. The intelligent HMI allows our operators to execute complete pouch size changeovers in just 4.5 minutes. We’ve reduced our mechanical downtime by 60%, allowing us to take on smaller, highly profitable custom formulation batches.
Zipper Pouch Packing Machine
We produce highly concentrated herbal supplement capsules where cross-contamination is a major cGMP risk. EIXPACK’s capsule filling system features a brilliant tool-less washdown architecture. Our cleaning time between different botanical batches has dropped from 2 hours to just 20 minutes. Combined with their ±0.1g dosing accuracy, it has drastically elevated our sanitary production standards.
Granule/Capsule Filling Machine
Different formulations and business models demand entirely different engineering approaches. Whether you are a high-volume contract manufacturer seeking rapid changeovers, or a premium supplement brand launching a new collagen line, EIXPACK provides tailored machine layouts perfectly matched to your specific operational goals and product properties.
Explore EIXPACK’s engineering case study on packaging high-viscosity energy gels. Featuring anti-drip diving nozzles, ±0.1g precision, and IP65 washdown.
Read how EIXPACK engineered a zero-crush granule filling and 100% accurate pill counting line for a US nutraceutical brand. <10-min changeovers & FDA compliant.
Read how EIXPACK engineered a 10-lane collagen stick pack line for a nutraceutical OEM. Achieving 400 BPM, zero dust contamination, and ±0.1g accuracy.
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